Our Solutions | Improve manufacturing efficiency

Real-time manufacturing intelligence

We specialise in providing cutting edge systems and support to improve manufacturing efficiency, from single machine to full enterprise-wide performance data capture and visualisation. Let’s discuss how we can help you improve your plant efficiency.

XL800 productivity appliance
machineview system
lineview system
factoryview system

We have been developing systems, such as our flagship LineView solution, for more than 13 years and worked with some of the most recognisable names in manufacturing during that time. We use advanced logic to mirror the conditions in your production setup so that our systems can pinpoint the genuine reason for all productivity losses. We call it True Causal Loss™ .

XL800

MachineView

LineView

FactoryView

Number of Machines monitored

single

single/multiple

multiple

enterprise wide

Real Time performance analysis (OEE,Efficiency,Downtime)

machine

machine, group

machine, line, group

machine, line, group

Changeover activity tracking

machine

machine

line/machine

line/machine

Machine dependency type

independent

independent

dependent

dependent/independent

Machine interface method

Onboard I/O

Remote I/O / PLC

Remote I/O / PLC

Remote I/O / PLC

Machine fault tracking

Barcode scanner

Barcode/Automatic

Barcode/Automatic

Barcode/Automatic

Causal Loss Allocation

Barcode scanner

Barcode/Automatic

Automatic

Barcode/Automatic

Plant floor visibility

Integrated LED

Optional: LED/LCD

Optional: LED/LCD

Optional: LED/LCD

Multi-lingual 

configurable

Automatic

Automatic

Automatic

Communications Protocols supported

OPC

OPC / Wiehenstephaner / Modbus

OPC / Wiehenstephaner / Modbus

OPC / Wiehenstephaner / Modbus

Reject type tracking

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Machine Speed/Cycle Time Analysis

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Unlimited client connections (fully web based)

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Integrates with any manufacturing equipment

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Self configurable implementation

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SAP/Third party ERP integration capability

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User Configurable views

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Automatic Product Selection (SKU)

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Automatic changeover activity trigger

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Configurable Strategic Reporting

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Capability to add additional operator commentary

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Advanced Machine Mode (automatic, semi-automatic, manual)

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Switchable Critical Machine

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Scheduled reports via email

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Integrated Meeting Module (SIC,Daily)

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MES Lite – Energy, Water, Quality… – Integrated module

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Full SITE overview – all-systems dashboard

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oee systems

With prices starting from £2,910, our systems are scalable and modular, enabling us to provide you with real-time intelligence in any manufacturing environment – from a single machine installation to a full site and complete multi-site enterprise solutions.


Get in touch now! Our team are happy to discuss how we can help you improve manufacturing efficiency.

Contact us now

Check out some OEE system Return on Investment examples:

Opportunity 1: Overtime Reduction

Opportunity 1: Overtime reduction

Opportunity 2: Labour Savings (not overtime)

Opportunity 3: Output Increase

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  • We work with Coca-Cola Enterprises all over Europe. Through a combination of LineView with our review process we have helped sites improve efficiency by as much as 20% in less than 20 months.
  • On average when LineView™ is implemented on a bottling line performance uplifts by between 5-8% within the first 6 months.

LineView™ is the single most powerful manufacturing tool I’ve seen during my 15 years in operations management.

Richard Davies, Vice-President Operations, Coca-Cola Enterprises Ltd