Guided Line Intelligence for Beverage Producers Looking to Get More from Existing Assets
Navigator reads directly from your PLCs and turns raw machine data into structured, prioritised intelligence. Live operational data, accessible at every site, so every person in your operation sees exactly where they need to act.
From the shop floor to the boardroom. One source of truth.
Most OEE tools rely on aggregated data or operator input. Navigator reads directly from your PLCs, capturing every stop, speed loss, and fault as it happens. What’s happening on the line is visible immediately, with the same data shared from operator to leadership. No reconciliation, no conflicting versions.
Navigator Core
Monitor, Review, and Analyse work together on one verified PLC data feed. No version mismatch between what happened on the line and what appears in the report. Every role gets a clear, structured view of line performance, from operator to boardroom.
Guided Intelligence Add-Ons
SmartWorker and AMI layer guided execution and AI-powered answers directly on top of Navigator Core. Both connect to the same PLC data feed with no separate integration or second login required. Available as add-ons to Navigator Core, with no forklift upgrade needed to add capability.
From real-time line performance to long-term business impact.
Real-time visibility on the floor. Clarity on every shift. Intelligence that compounds over time.
Monitor keeps operators and supervisors ahead of the shift. Review structures what happened. Analyse shows where the biggest gains are waiting.
Identify issues in real time and act before the shift is over.
Performance problems on a bottling line are almost always recoverable, if someone acts during the shift. Monitor gives every operator and supervisor a live, ranked view of exactly where performance is being lost, filtered to what matters and ordered by impact.
OEE, throughput, and speed updated continuously without any refresh or lags.
Identifies which event is genuinely constraining throughput, not just which machine faulted most.
Losses ranked by real impact on output. Operators see the three things worth acting on.
A live snapshot across every line, active shifts, OEE, and escalated issues in one screen.
Each role sees exactly what they need. Operators see their line. Directors see the network.
Shift reports that write themselves.
End-of-shift reporting should take minutes. In most plants it takes hours due to manual extraction, spreadsheet reconciliation, debating which numbers are right. Review generates every report automatically from the same PLC data that powered Monitor during the shift.
Every report generated automatically from PLC data. No spreadsheets, no manual entry.
What ran, what stopped, what it cost. A readable shift story ready before the next crew starts.
Reports surface only what deviated from the target. Normal activity doesn't clutter the picture.
Compare the same line across different crews. Find where consistency breaks down.
Cloud-based, no VPN. The ops manager reviewing overnight data from home sees the same numbers as the team leader on site.
From line-level data to group-level decisions.
Improving one line is tactical. Improving twenty lines across six countries is strategic. Analyse shows not just what is happening, but where effort will compound for CI leaders, operations directors, and group planning.
Compare your KPIs against anonymised data from similar beverage operations. No proprietary data leaves your environment.
Compare performance across sites using a consistent framework, making it easy to identify top performers and where improvement is needed.
Track KPIs and losses over weeks, months, and quarters. Separate genuine progress from variance.
Drill into any loss by frequency, duration, shift patterns, or long-term trends. Build focused improvement evidence in seconds.
View fault history, machine efficiency, and MTBF/MTTR trends in one place, giving engineering teams the insight to move from reactive to preventative maintenance.
Navigator Shows You What’s Wrong. SmartWorker and AMI Show You What to Do Next
SmartWorker and AMI layer guided execution and AI intelligence on top of Navigator Core. Both are premium add-ons that connect directly to the same PLC data feed. No separate integration, no second login.
Guided Execution for Plant Teams
Structured workflows, AI-prioritised tasks, and team communication are all connected to live Navigator data. Every person on the floor knows what to do next.
Next Best Action
Surfaces the top three most impactful tasks automatically, ranked by real losses, updated every hour as the shift progresses.
Guided Digital Workflows
Shift handovers, RCA investigations, centrelining audits, CIL checks, step-by-step and pre-populated with Navigator data.
Chat & Real-Time Alerts
Real-time alerts highlight issues as they occur, while integrated chat helps teams coordinate actions and resolve problems faster.
Mobile App
Give leadership real-time visibility of performance, alerts, and insights on mobile, enabling faster, more informed decisions anywhere.
Ask Your Production Data Anything
AMI turns production data into instant, evidence-backed answers, showing what’s wrong, why it happened, and where to act first – all grounded in live Navigator data.
Instant Production Q&A
Ask any operational question. AMI reads live loss data, event history, and connected documents to give evidence-backed answers.
Loss Pattern Interpretation
Analyses causal chains across events. Distinguishes the root cause from the downstream symptom.
Automated Proactive Intelligence
Detects chronic losses, declining MTBF, and data anomalies before they become critical problems.
Instant Dashboard Explanation
Take a screenshot of the dashboard and get an instant explanation of what it means, so operators can quickly understand and act.
Trusted at Scale. Proven in Production.
These are outcomes from real beverage operations using Navigator - tracked, verified, and repeatable.
Same Data. Different Lens.Every Role Gets What They Need.
Navigator is designed so every person in your operation sees exactly what they need to act on.
Operator
Act on the right constraint immediately. No waiting for a supervisor to interpret data.
Plant Engineer
Plan maintenance before failures compound. React less; intervene earlier.
Operations Director
Find the performance gap across your network. Know exactly where to focus next.
Shift Supervisor
Redirect effort mid-shift to where it recovers the most output before end of run.
Built to Fit Your Existing Stack, Not Replace It.
Navigator connects to your existing PLCs, historians, MES, and ERP systems, with data flowing seamlessly into your BI tools, data lake, and reporting platforms.
Direct From Your PLCs. No Interpretation Layer.
Navigator reads directly from PLC code at sub-second frequency, not from aggregators or operator logs. That single data feed powers everything.
Connect
Navigator connects directly to your PLC code, capturing every stop, speed deviation, and fault at sub-second accuracy, exactly as it happens.
Structure
Raw signals are conditioned, standardised, and organised into a consistent data model. Machine names, KPI definitions, and loss categories are configured once, and applied across every line and site.
Act
Structured data powers real-time dashboards, automatic reports, strategic analytics, guided workflows, and AI insights, all from the same single source of truth.
The Results Speak for Themselves
From single sites to global networks, here's what happens when beverage plants stop guessing and start acting on the right data.
“The tool makes it much easier to understand what’s happening on the production line in real time. It’s very user-friendly, so both operators and leadership can quickly see performance and identify issues. It’s been a solid support in driving awareness and improvements across the line.”
“Trying to reduce unplanned stops by 20% is hard yards with all involved. Embedding a SMED philosophy is totally within the frontline team’s control, and it’s a highly engaging activity that brings out the best in people.”
“Before Lineview, we could not capture short stoppages. Now every stoppage is recorded automatically, giving us reliable data for analysis and decisions.”
“It is not just the tool but the support around it that makes the difference.”
“This has helped us realise that we can improve beyond what was done decades ago. It has opened our eyes to areas that were in front of us the whole time, we just could not see them.”
“We wanted more than a vendor; we needed a strategic partner. Lineview had the enabling technology and deep operational expertise to support our transformation. Their team guided us through critical change management and helped us embrace new concepts to truly transform our business.”
“Applying Lineview to our lines, along with the support of the customer success team, has highlighted exactly where to pinpoint our efforts. We’ve really got to the heart of long-standing concerns and were able to mobilise the business with clear, unambiguous information.”
