Advanced Manufacturing Intelligence

AMI

The AI layer inside SmartWorker. Ask your production data a question. Get a specific, evidence-backed answer.

Experienced supervisors carry institutional knowledge that takes years to build: which machine causes downstream stoppages, which SKU destabilises a specific filler, which crew consistently recovers faster after a fault. AMI makes that knowledge available to every team member, systematically and in real time.

It is not a generic AI assistant. Every response is grounded in Navigator’s production data, live line events, historical loss patterns, previous actions and their outcomes. When AMI says the palletiser is the primary constraint, it shows the 4.44% loss data behind it.

AI Chat

AI Chat — Instant Production Q&A

Ask any operational question. AMI reads across live loss data, event history, 
and connected documents to give an answer with evidence.

Loss Pattern Interpretation

What the data actually means

AMI analyses causal chains, not just 
individual events. When a filler is faulting, it identifies whether the cause is the filler itself, an upstream feed issue, or a recurring pattern on a specific crew.

Shift Consistency

Removes the variability between supervisors

Every supervisor gets the same AI-generated explanation and recommended actions for a given loss pattern. Reduces the knowledge gap between your most experienced team members and your newest.

Knowledge Base & 
Document Retrieval

SOPs and previous RCAs, instantly accessible

AMI connects to your production documents, historical actions, and Navigator data. Teams retrieve the relevant SOP or the last time this fault was investigated, without searching across multiple systems.

AMI in action

AI Assistant analyses live line status and identifies the primary constraint with evidence

Dashboard showing Line 1 status with OEE 86.9%, 100% availability, loss details, and assistant's analysis and actions.

Automated Intelligence

Beyond answering questions, AMI proactively monitors production data and surfaces 
the things teams might miss.

Chronic Loss Detection

Patterns that compound quietly

AMI identifies losses that recur over days or weeks, slowly enough to miss in a single-shift view, but significant enough to matter over a month. Surfaces them before they become structural performance issues.

MTBF-Based Next Best Actions

Predict before the fault happens

Monitors Mean Time Between Failures for every machine. When MTBF on a critical piece of equipment starts declining, AMI generates a proactive maintenance recommendation before the next breakdown.

Data Integrity & Signal Validation

Know when your data is telling the truth

AMI monitors PLC signals for anomalies, missing data periods, suspect event patterns, invalid SKU codes, and configuration mismatches. Flags data quality issues before they corrupt reporting.

Focused Improvement Prioritisation

Evidence for your next CI project

Analyses loss patterns across sites and time periods to identify the chronic issues most worth targeting. Builds the evidence base for focused improvement projects automatically, so the decision on where to focus next is data-driven rather than instinct-driven.

Agents

AI Agents

AMI includes a growing set of specialist AI agents, each focused on a specific analytical task.

Machine Analysis Agent

Deep-dive on any piece of equipment

Pull full fault history, MTBF trends, causal loss frequency, and recommended maintenance actions for any machine — in one command.

Site Analysis Agent

Site-level performance audit on demand

Generate a structured performance summary for any site: top loss drivers, crew comparison, trend analysis, and the three most impactful improvement opportunities.

Focused Improvement Agent

Run FI projects backed by data

Connects historical performance data, previous actions, and industry benchmarks to structure a focused improvement project from problem identification through to outcome tracking.

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