High-Compliance Environments. High-Performance Expectations.
Consumer goods and pharmaceutical packaging lines operate under strict GMP regulations, batch tracking requirements, and serialisation mandates — while still needing to hit aggressive OEE targets. Navigator delivers manufacturing intelligence that improves efficiency without compromising validation or audit integrity.
Built for Consumer Goods & Pharma
Regulated packaging environments need intelligence that enhances compliance, not complicates it.
GMP-Ready OEE Monitoring
In validated environments, OEE data must meet ALCOA+ principles — attributable, legible, contemporaneous, original, and accurate. Navigator's data capture is designed for regulated industries, providing audit-ready performance records that satisfy 21 CFR Part 11 and EU GMP Annex 11 requirements without adding manual documentation burden.
Serialisation & Track-and-Trace Integration
Serialisation mandates (DSCSA, EU-FMD) add complexity to packaging lines and can initially reduce OEE by 5–12%. Navigator monitors the impact of serialisation on line performance, identifies where vision validation bottlenecks occur, and helps you optimise first-time-right rates to recover lost efficiency.
Batch Tracking & Changeover Compliance
Every batch changeover in pharma requires verified line clearance and documented setup procedures. Navigator tracks changeover duration against validated targets, guides operators through electronic batch record steps, and provides a complete audit trail from one batch to the next — reducing human error and speeding up batch release.
Reject Analysis & First-Time-Right Improvement
In regulated environments, rejects aren't just a cost — they trigger investigations and potential batch holds. Navigator tracks reject events by cause code, machine station, and product, then applies AI pattern recognition to identify root causes faster, reducing investigation time and improving first-time-right rates across your lines.
Cross-Category Line Utilisation
Many consumer goods operations run personal care, home care, and OTC pharma products on shared packaging lines. Navigator enables meaningful OEE comparison across product categories, revealing how different products, formats, and regulatory requirements impact true line utilisation — so you can schedule smarter and invest better.
Results from Consumer Goods & Pharma Customers
Proven outcomes from regulated manufacturing environments.
The Modules That Matter Most
Every Navigator module is available, but here's where consumer goods and pharma manufacturers see the fastest impact.
Monitor
Real-time OEE, line status, and micro-stop detection across every filler, labeller, and packer.
Review
Shift-by-shift performance analysis, CIP duration tracking, and structured daily reviews.
AMI
AI-driven root cause analysis that pinpoints why your line dropped 4% OEE last Tuesday at 2am.
SmartWorker
Guided operator workflows for changeovers, CIP, and fault resolution on the line.
