Ambientes de alta conformidade. Expectativas de alto desempenho.
As linhas de envase de bens de consumo e farmacêuticos operam sob regulamentações BPF rigorosas, exigências de rastreabilidade de lotes e obrigações de serialização, e ainda assim precisam atingir metas agressivas de OEE. O Navigator entrega inteligência de manufatura que melhora a eficiência sem comprometer a validação nem a integridade da auditoria.
Feito para bens de consumo e farmacêuticos
Ambientes regulados de envase precisam de inteligência que reforçe a conformidade, não que a complique.
GMP-Ready OEE Monitoring
In validated environments, OEE data must meet ALCOA+ principles — attributable, legible, contemporaneous, original, and accurate. Navigator's data capture is designed for regulated industries, providing audit-ready performance records that satisfy 21 CFR Part 11 and EU GMP Annex 11 requirements without adding manual documentation burden.
Serialisation & Track-and-Trace Integration
Serialisation mandates (DSCSA, EU-FMD) add complexity to packaging lines and can initially reduce OEE by 5–12%. Navigator monitors the impact of serialisation on line performance, identifies where vision validation bottlenecks occur, and helps you optimise first-time-right rates to recover lost efficiency.
Batch Tracking & Changeover Compliance
Every batch changeover in pharma requires verified line clearance and documented setup procedures. Navigator tracks changeover duration against validated targets, guides operators through electronic batch record steps, and provides a complete audit trail from one batch to the next — reducing human error and speeding up batch release.
Reject Analysis & First-Time-Right Improvement
In regulated environments, rejects aren't just a cost — they trigger investigations and potential batch holds. Navigator tracks reject events by cause code, machine station, and product, then applies AI pattern recognition to identify root causes faster, reducing investigation time and improving first-time-right rates across your lines.
Cross-Category Line Utilisation
Many consumer goods operations run personal care, home care, and OTC pharma products on shared packaging lines. Navigator enables meaningful OEE comparison across product categories, revealing how different products, formats, and regulatory requirements impact true line utilisation — so you can schedule smarter and invest better.
Resultados de clientes de bens de consumo e farmacêuticos
Resultados comprovados em ambientes de manufatura regulada.
Os módulos que mais importam
Todos os módulos do Navigator estão disponíveis, mas é aqui que os fabricantes de bens de consumo e farmacêuticos veem o impacto mais rápido.
Monitor
Real-time OEE, line status, and micro-stop detection across every filler, labeller, and packer.
Review
Shift-by-shift performance analysis, CIP duration tracking, and structured daily reviews.
AMI
AI-driven root cause analysis that pinpoints why your line dropped 4% OEE last Tuesday at 2am.
SmartWorker
Guided operator workflows for changeovers, CIP, and fault resolution on the line.
