Cerveja e bebidas de malte

A excelência cervejeira exige precisão no envase

Da fermentação ao envase final, as linhas de envase cervejeiro enfrentam pressões únicas: trocas frequentes entre marcas, ciclos CIP que consomem tempo produtivo, microparadas a cada 12 minutos em média e margens apertadas em cada caixa. O Navigator dá às operações cervejeiras a inteligência em tempo real para maximizar o OEE e eliminar perdas ocultas.

Feito para o envase cervejeiro

Os desafios únicos das linhas de bebidas de alta velocidade exigem inteligência feita sob medida.

Ultra-High-Speed Line Monitoring

Filler Performance & Micro-Stop Detection The average brewer can't run their packaging line for more than 12 minutes without a stop. Navigator captures every micro-stop down to 1-second resolution at the filler — the pacemaker of your line — giving you the data to stabilise speed, reduce stoppages, and reclaim hours of lost production each week.

Changeover Time Benchmarking

Fillers take an average of 49+ minutes to changeover between brands. Navigator tracks every changeover by product-to-product transition, identifies best-practice durations, and highlights where SMED techniques can shave minutes off each switch — across shifts, lines, and sites.

CIP Cycle Optimisation

Cleaning-in-place cycles are essential but expensive — consuming water, chemicals, energy, and above all, production time. Navigator tracks actual CIP duration against target, identifies overruns and unnecessary cycles, and helps you reclaim productive hours without compromising hygiene standards.

Line Balancing & Buffer Management

Depalletisers, fillers, labellers, and packers must run in harmony. When one machine starves or blocks the next, OEE drops silently. Navigator monitors inter-machine buffer levels and throughput ratios in real time, pinpointing bottlenecks and imbalances before they cascade into visible downtime.

Multi-Site Brewery Benchmarking

Global brewers need to compare performance across dozens of sites running different equipment. Navigator standardises OEE definitions and reporting across every brewery, enabling like-for-like benchmarking that reveals which sites, lines, and shifts are truly best-in-class — and why.

Resultados de clientes cervejeiros

Resultados comprovados das principais operações cervejeiras do mundo.

20%
Melhoria média de OEE nas linhas de envase
49 min → 32 min
Redução média da troca de formato na enchedora
50%
Redução de paradas não planejadas
Semanas
para o primeiro ganho mensurável de OEE
Modules

Os módulos que mais importam

Todos os módulos do Navigator estão disponíveis, mas é aqui que os fabricantes de refrigerantes veem o impacto mais rápido.

Monitor

Real-time OEE, line status, and micro-stop detection across every filler, labeller, and packer.

Review

Shift-by-shift performance analysis, CIP duration tracking, and structured daily reviews.

AMI

AI-driven root cause analysis that pinpoints why your line dropped 4% OEE last Tuesday at 2am.

SmartWorker

Guided operator workflows for changeovers, CIP, and fault resolution on the line.