Cerveza y bebidas de malta

La excelencia cervecera exige precisión en el envasado

Desde la fermentación hasta el empaque final, las líneas de envasado cervecero enfrentan presiones únicas: cambios frecuentes entre marcas, ciclos CIP que consumen tiempo productivo, microparos cada 12 minutos en promedio y márgenes ajustados en cada caja. Navigator le da a las operaciones cerveceras la inteligencia en tiempo real para maximizar el OEE y eliminar pérdidas ocultas.

Diseñado para el envasado cervecero

Los retos únicos de las líneas de bebidas de alta velocidad requieren inteligencia hecha a la medida.

Ultra-High-Speed Line Monitoring

Filler Performance & Micro-Stop Detection The average brewer can't run their packaging line for more than 12 minutes without a stop. Navigator captures every micro-stop down to 1-second resolution at the filler — the pacemaker of your line — giving you the data to stabilise speed, reduce stoppages, and reclaim hours of lost production each week.

Changeover Time Benchmarking

Fillers take an average of 49+ minutes to changeover between brands. Navigator tracks every changeover by product-to-product transition, identifies best-practice durations, and highlights where SMED techniques can shave minutes off each switch — across shifts, lines, and sites.

CIP Cycle Optimisation

Cleaning-in-place cycles are essential but expensive — consuming water, chemicals, energy, and above all, production time. Navigator tracks actual CIP duration against target, identifies overruns and unnecessary cycles, and helps you reclaim productive hours without compromising hygiene standards.

Line Balancing & Buffer Management

Depalletisers, fillers, labellers, and packers must run in harmony. When one machine starves or blocks the next, OEE drops silently. Navigator monitors inter-machine buffer levels and throughput ratios in real time, pinpointing bottlenecks and imbalances before they cascade into visible downtime.

Multi-Site Brewery Benchmarking

Global brewers need to compare performance across dozens of sites running different equipment. Navigator standardises OEE definitions and reporting across every brewery, enabling like-for-like benchmarking that reveals which sites, lines, and shifts are truly best-in-class — and why.

Resultados de clientes cerveceros

Resultados comprobados de operaciones cerveceras líderes a nivel mundial.

20%
Mejora promedio de OEE en líneas de envasado
49 min → 32 min
Reducción promedio del cambio de formato en la llenadora
50%
Reducción de paros no planeados
Semanas
para el primer aumento medible de OEE
Modules

Los módulos que más importan

Todos los módulos de Navigator están disponibles, pero aquí es donde los fabricantes de refrescos ven el impacto más rápido.

Monitor

Real-time OEE, line status, and micro-stop detection across every filler, labeller, and packer.

Review

Shift-by-shift performance analysis, CIP duration tracking, and structured daily reviews.

AMI

AI-driven root cause analysis that pinpoints why your line dropped 4% OEE last Tuesday at 2am.

SmartWorker

Guided operator workflows for changeovers, CIP, and fault resolution on the line.