Encuentre la capacidad oculta en sus líneas actuales
Las líneas de envasado en la manufactura de alimentos enfrentan una combinación única de presiones: cambios frecuentes entre docenas de SKU cada semana, protocolos de manejo de alérgenos, complejidad multiformato y presión constante de costos. Navigator ayuda a los fabricantes de alimentos a alcanzar más de 80% de OEE convirtiendo los datos operativos en inteligencia accionable.
Diseñado para la manufactura de alimentos
Las operaciones de envasado de alimentos multiformato y multi-SKU necesitan inteligencia hecha a la medida.
High-Frequency Changeover Optimisation
A typical food plant runs 40+ different products weekly, each requiring 30–90 minutes of changeover time. Navigator benchmarks every changeover by product transition, format change, and crew — then identifies where SMED techniques, pre-staging strategies, and automation can recover hours of productive time each week.
Allergen Changeover Verification
Allergen management requires validated cleaning between certain product runs, with dedicated format sets and documented procedures. Navigator tracks allergen-to-allergen transitions, verifies that required cleaning protocols are completed, and provides a digital audit trail that satisfies retailer and regulatory requirements.
Multi-Format Line Intelligence
Trays, flow-wraps, pouches, cartons, and bags often run on the same line with different tooling and settings. Navigator provides unified OEE tracking across all formats, normalising data so you can make meaningful performance comparisons and identify which format transitions are costing you the most capacity.
Waste Reduction & Yield Optimisation
Food manufacturers face intense pressure to reduce waste — from raw material giveaway to packaging film overuse and end-of-line rejects. Navigator tracks waste by category, machine, and shift, then applies AI to identify patterns and correlations that help you reduce total waste by targeting the highest-impact root causes first.
OEE Benchmarking Across Sites
With realistic OEE targets of 75–85% for food operations, knowing where you stand versus best-in-class is critical. Navigator standardises OEE definitions across every site, line, and product type — enabling genuine like-for-like benchmarking that reveals which sites, lines, and shifts are truly leading, and transfers those practices across your network.
Resultados de clientes de vinos y destilados
Resultados comprobados de destiladores y productores de vino líderes.
Los módulos que más importan
Todos los módulos de Navigator están disponibles, pero aquí es donde los fabricantes de refrescos ven el impacto más rápido.
Monitor
Real-time OEE, line status, and micro-stop detection across every filler, labeller, and packer.
Analyse
Deep-dive into changeover trends, speed loss patterns, and shift-by-shift benchmarking.
AMI
AI-driven root cause analysis that pinpoints why your line dropped 4% OEE last Tuesday at 2am.
SmartWorker
Guided operator workflows for changeovers, CIP, and fault resolution on the line.
