Refrescos y agua

Las líneas de alta velocidad exigen inteligencia en tiempo real

Los refrescos carbonatados, el agua natural, los jugos y las bebidas saborizadas corren en algunas de las líneas de envasado más rápidas de la manufactura. Navigator le da la visibilidad para mantenerlas operando con el OEE máximo, y la IA para resolver problemas antes de que le cuesten capacidad.

Diseñado para refrescos y agua

Los retos únicos de las líneas de bebidas de alta velocidad requieren inteligencia hecha a la medida.

Ultra-High-Speed Line Monitoring

PET blow-moulders, fillers, and labellers running at 60,000+ bottles per hour generate thousands of micro-stops that are invisible without real-time monitoring. Navigator captures every event down to 1-second resolution, turning invisible losses into actionable data.

Changeover & SKU Optimisation

With dozens of SKUs across bottle sizes, flavours, and label variants, changeover time is one of the biggest capacity killers. Navigator benchmarks every changeover by SKU-to-SKU transition, identifies best-practice times, and guides teams to replicate them consistently.

Fill Level & Giveaway Reduction

Overfilling by just 1ml per bottle at 40,000 bph adds up to tens of thousands of litres of giveaway per year. Navigator monitors fill accuracy trends across shifts and lines, helping you tighten tolerances without risking underfill compliance.

Carbonation & Process Visibility

CO₂ levels, syrup ratios, and water treatment parameters directly affect product quality and reject rates. Navigator connects process data to packaging performance, so you can trace quality issues back to their upstream root cause in minutes, not days.

Multi-Format Line Intelligence

Glass, PET, can, and carton lines often share utilities and personnel. Navigator provides a unified view across all formats, enabling like-for-like OEE comparison and smarter scheduling decisions that maximise total site throughput.

Resultados de clientes de refrescos

Resultados comprobados de fabricantes de bebidas líderes a nivel mundial.

18%
Mejora promedio de OEE en plantas embotelladoras
35%
Reducción del tiempo de cambio de formato
2M+
Cajas adicionales producidas en 6 meses
Semanas
para el primer aumento medible de OEE
Modules

Los módulos que más importan

Todos los módulos de Navigator están disponibles, pero aquí es donde los fabricantes de refrescos ven el impacto más rápido.

Monitor

Real-time OEE, line status, and micro-stop detection across every filler, labeller, and packer.

Analyse

Deep-dive into changeover trends, speed loss patterns, and shift-by-shift benchmarking.

AMI

AI-driven root cause analysis that pinpoints why your line dropped 4% OEE last Tuesday at 2am.

SmartWorker

Guided operator workflows for changeovers, CIP, and fault resolution on the line.